Ford’s 2024 Mustang Dark Horse is the automaker’s turn-it-up-to-11 version of its iconic muscle car.
. With a powerful 5.0-liter engine cranking out 500 horsepower, this iteration of the seventh-generation Mustang is made for speed, and for track enthusiasts. It’s packed with goodies like an interactive digital interface in the cabin along with special ducts to keep the Brembo performance brakes cool.
But the showstopper is the set of sleek carbon fiber wheels wrapped in track-ready Pirelli P Zero tires. Here’s what these high-tech wheels are all about.The Dark Horse is the first performance variant of the Mustang in more than two decades, and Ford opted to equip it with super-light carbon fiber wheels, which are more often spotted on pricey supercars.
Carbon fiber is a polymer, which is a class of materials made of repeating chains of molecules. It’s extremely strong and light, which is why race car builders and supercar companies use it extensively. It’s also expensive, so companies like McLaren invest a fair amount of money to create carbon fiber tubs, which are the frame-like structures on which their cars are made.
“The process of plasma spraying is when powdered material like metals and ceramics are fed into a plasma flame spraying machine,” explains Carbon Revolution founder and chief technology officer Ashley Denmead. “The process melts the powder with very high temperatures and sprays it at the target part to be coated. The molten powder particles then solidify again when they hit the target and cool down on impact. The coating created for the wheels is multiple layers of different materials.
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